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No Autoclave Pet Food Sterilisation

For wet pet foods, canning and retorting is common. The mixed ingredients are sealed in cans, pouches, or trays and then cooked at specific temperatures in a heat and steam chamber (autoclave) to ensure the contents remain sterile and shelf-stable. This process requires a huge amount of time, space and energy and includes manual labor.

Natec Network offers a pet food sterilisation solution to achieve the shortest possible processing time eliminating the space and energy requirements for autoclaves.

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NatecNetwork_PetFood-Process

Traditional Pet Food Sterilisation

  • Batch processing with stops for sterilisation period
  • 3x autoclaves sterilise 3,000kg/h
  • sterilising at 130°C takes up to 90min/batch to achieve an F20 sterilisation level
  • 3x autoclaves require approx. 100m²
  • requires huge amount of energy
  • includes manual labor

 

RotaTherm Pet Food Sterilisation

  • Continuous non-stop sterilisation up to 156h
  • 1x RotaTherm cooker sterilises from 200kg/h up to 15,000kg/h
  • sterilising takes 13 secs to reach 130°C + required holding time of 3 min. to achieve an F20 sterilisation level
  • 1x RotaTherm system for 3,000kg/h requires 25m² floor space
  • > 45% of energy savings (no overheating)
  • fully automated process eliminates manual labor

Benefits with the Natec Network

  • Product consistency: continuous process maintains product consistency with large production volumes
  • Fast heating process: heats the product up to 130°C in less then 15 seconds in a fast, but gentle way
  • High efficiency: direct steam injection reduces energy consumption
  • Non-stop production: up to 156h between fast CIP
  • High processing capacity: up to 15,000kg/h (33,000lb/h); higher capacities upon request
  • Small footprint: a complete system including feeding hopper, cooking column and vacuum vessel has a footprint of 25m²
  • Fully independent CIP cleaning

Test the process

  • We have R&D spaces at our locations. You can come in and test the process on our machines.

Innovation Space R&D Center

RotaTherm for Pet Food Production

Tell us about
your project

Contact us and we will help you
set up your processing line.

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