FreeTherm

MULTIFUNCTIONAL BATCH COOKER - Blend & Steam Cook 10kg/h to 2,000kg/h

WORLD-LEADING FLEXIBILITY IN BLENDING & COOKING

Multifunctional and cost-effective batch steam cooking system for producing processed cheese, pasta filata types, sauces, purees, baby food, meat, pet food and more. There's 5 sizes; from a 10L R&D model to a 500L giant.

» Up to 4x 500kg batches per hour (4x 1,100lb) (5x in some situations).
» Fast CIP for maximum uptime.
» Automatic programs for different uses.
» Incredible flexibility, steam injection.
» Low operating cost, fast ROI.

Multifunctional batch cooker - Blend & steam cook: FreeTherm

FreeTherm

The Natec Network FreeTherm is a purpose designed batch processing system for a complete range of product types, viscosities and compositions, such as: processed cheese, pasta filata types, sauces, purees, baby food, meat, pet food and more. All ingredients are gently mixed by two independently controlled augers. Product heating utilises unique Natec Network direct steam injectors and the product is de-aerated using an integrated vacuum system. Temperature is accurately monitored by Natec Network unique self-cleaning temperature probes. It can pasteurise.

After processing, the product is discharged into an enclosed catchment bin, R&D trolley or insulated buffer tank, with an agitator, to wait for delivery to downstream systems. Great flexibility and different options make the FreeTherm a multifunctional batch processing system for a wide range of products.

Download datasheet

Type

Direct Steam
Injectors (DSI)

Capacity Buffer Tank Dimensions (LxWxH in mm)
FreeTherm 10  2  10L  Not applicable  1,700 x 850 x 1,450mm
FreeTherm 50  4  50L  Options available  2,300 x 1,550 x 1,750mm
FreeTherm 150  6  150L  Approx. 400L  3,650 x 3,550 x 3,150mm*
FreeTherm 250  8  250L  Approx. 400L  3,650 x 3,800 x 3,150mm*
FreeTherm 500  10  500L  Approx. 800L  4,000 x 4,300 x 3,150mm*

* Dimensions including bin lifter and buffer tank. Different configurations available to suit your plant layout.

Food applications: SOS, Mozzarella, Puree, Sauce, Soup, Meat, Pet food

Benefits

Multifunctional

  • Multifunctional batch processing system for cost effective production, providing excellent finished product quality
 

Highest flexibility

  • Mixing pattern flexibility increases blending and heating efficiency

Direct steam injectors

  • Effective heating using unique direct steam injectors which eliminate product hotspots

Vacuum system

  • Integrated vacuum system for de-aeration for density control and colour stability

Clean-In-Place

  • Different automatic programs for easy production and CIP
  • Fully enclosed, CIP able, hygienic design ensuring product safety

Central control surveillance system

  • Central control and surveillance system for high operator comfort

Options

For additional functions
or different execution for FT10

  • Steam conditioning unit
  • Shaft seal upgrade
  • Double jacketing of processing vessel
  • Different mixing auger executions available depending on the product requirement
  • Further options on request

For additional functions
or different execution for FT50

  • Lifting equipment for ingredients addition
  • Steam conditioning unit
  • Powder and ingredient addition systems
  • Shear pump for products like spreadable cheese
  • Shaft seal upgrade
  • Cleaning via connection to an existing CIP system
  • Combined discharge and CIP pump
  • Double jacketing of processing vessel
  • Different mixing auger executions available depending on the product requirement
  • Further options on request

For additional functions
or different execution for FT150

  • Bin lifter for ingredients addition
  • Level measurement for exact dosage and traceability
  • Steam conditioning unit
  • Powder and ingredient addition systems
  • Shear pump for products like spreadable cheese
  • Shaft seal upgrade
  • Cleaning via connection to an existing CIP system
  • Combined discharge and CIP pump
  • Double jacketing of processing vessel
  • Different mixing auger executions available depending on the product requirement
  • Further options on demand

For additional functions
or different execution FT250

  • Bin lifter for ingredients addition
  • Level measurement for exact dosage and traceability
  • Steam conditioning unit
  • Powder and ingredient addition systems
  • Shear pump for products like spreadable cheese
  • Shaft seal upgrade
  • Cleaning via connection to an existing CIP system
  • Combined discharge and CIP pump
  • Double jacketing of processing vessel
  • Different mixing auger executions available depending on the product requirement
  • Further options on demand

For additional functions
or different execution for FT500

  • Bin lifter for ingredients addition
  • Level measurement for exact dosage and traceability
  • Steam conditioning unit
  • Powder and ingredient addition systems
  • Shear pump for products like spreadable cheese and plant based products
  • Shaft seal upgrade
  • Integration with existing CIP system
  • Combined discharge and CIP pump
  • Double jacketing of processing vessel
  • Different mixing auger executions available depending on the product requirement
  • Seamless integration with a UHT RotaTherm® cooker (if desired)
  • Further options on demand
 

Technical data

Machine data

  • FT10 LxWxH: 1,700 x 850 x 1,450mm
  • FT50 LxWxH: 2,300 x 1,550 x 1,750mm
  • FT150 LxWxH: 3,650 x 3,550 x 3,150mm *
  • FT250 LxWxH: 3,650 x 3,800 x 3,150mm *
  • FT500 LxWxH: 4,000 x 4,300 x 3,150mm *
  • 400 V, 50 Hz, 3 phase
  • Different voltages available

Capacity data

  • Up to five batches per hour (4 normally)
  • FT10: 10kg per batch (22lbs) / Up to 50kg/h (110lbs/h)
  • FT50: 50kg per batch (110lbs) / Up to 250kg/h (550lbs/h)
  • FT150: 150kg per batch (330lbs) / Up to 750kg/h (1,650lbs/h)
  • FT250: 250kg per batch (550lbs) / Up to 1,250kg/h (2,750lbs/h)
  • FT500: 500kg per batch (1,100lbs) / Up to 2,500kg/h (5,500lbs/h)
  • Depending on product and temperature
 

Heating temperature

  • Up to 98 °C (208 °F) by direct steam injection
  • Pasteurisation

Utilities

  • Steam, air, water and power as required

Cleaning

  • FT50: Optional CIP ability
  • FT150-500: Automatic cleaning via spray balls and integrated systems
  • FT150-500: Can be connected to an existing CIP system

Execution

  • All product contact surfaces are AISI 316 L (1.4044) stainless steel